There is an engine cover behind my seats? Some people don't know this, now you do! I call it the front engine cover, Porsche calls it the "rear wall cover", I think we're both right. The Goal: WHY? Replace Accessory Drive Belt - Scheduled Maintenance Item Underdrive Pulley Installation
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The Air Oil Separator (AOS) operates to return oil that was mixed with air from the cam covers and return it to the crankcase. It has two inlet pipes, one from each cam cover and a bottom hose where the oil returns to the crankcase. This articles shows the photos taken to remove the AOS from a 2007 Base Cayman. Remove the engine cover. Jack up the car and remove the right rear wheel. Remove the tie wrap on the wiring harness near the right hand hose connection. Squeeze the upper...
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INTRODUCTION Durametric is a small company which produces a Porsche diagnostic tool for use by independent service shops or individual enthusiasts, and is as close as one can come to owning the equivalent of the PIWIS system that dealer service departments use, for thousands of dollars less. Unfortunately, Durametric provides very little in the way of documentation or tutorials in the use of their tool, which is part of the reason I have decided to write this primer. Some of the...
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The Cayman and the Boxster share the same chassis. One of the benefits of this is that the Cayman chassis includes the factory mounts used for the Boxster Roll Over Hoops. I believe that using the factory mounts is superior to bolting a roll bar to the floor. The Hergesheimer and new GMG roll bars use the factory mounts. I'm using the Hergesheimer bar but this article will also apply to the GMG bar. The Hergesheimer roll bar includes an all welded main hoop with a diagonal and harness...
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Removing a 987 door panel is a pretty straight forward operation that can be done with basic tools and mechanical skills. 4 The door panel is held to the door by 5 T-30 Torx screws and 9 friction clips. The screws are hidden in the following locations: To access the screws, you first need to removes a few trim panels from the door. Let's start with the mirror trim. The mirror trim is held in my two friction clips on it's bottom, and a slide connection on the tip. 4
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1). Remove the right side dash trim panel by gently prying outward from the front with a panel tool, then rotating it to the right. 2). Remove the right side front trim piece by prying forward with a suitable panel tool. 3). Remove right side center console cover. 4). Remove the two screws that hold the cup holder assembly in place and remove the cup holder assembly.
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The rear trunk interior panels are all soft panels pressed into place like a 3D jigsaw puzzle. Removal is easy and requires few tools. There is a particular order in which the panels must be removed and installed. Removing the Rear Trunk Interior Panels: 1. Remove both Tail Light housing covers by rotating their fastening clips 90 degrees and pulling the covers out. 2. Insert your hand over the back of the trunk side panels. Grip them firmly and pull up and out. The whole...
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I purchased the Aerokit Front Splitters (2006 - 2008 987.1) from Suncoast to complement the Getty R/S rear wing that I had installed earlier. I received the LH and RH splitter, 6 expansion rivets, and an adhesive kit. No instructions were included but I contacted Suncoast and they emailed a PDF file of the Tequipment Aerokit Installations Instructions. This 19 page document primarily covers the installation of the rear wing but pages 17 & 18 cover the front splitters. The splitters...
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Changing the oil and filter on a GT-4 is not rocket science. This procedure is a little different and a little more difficult on the GT-4 than it is on other Caymans. There are a few specialty tools I would recommend you obtain before tackling this maintenance task. With a few tips and tricks in mind, even an amateur mechanic can handle this job. 1Torque Values Fastener LocationDescriptionTool SizeTorque ValueDrain Plug18mm Aluminum Drain Plug8mm Hex Driver37 ft.lb.Oil FilterPlastic...
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When I was cleaning my new to me car, noticed there was a significant 'ding' in the drivers side radiator. Saw on another forum how someone had done a great job with metal gutter guard, to protect the radiator. But to do that, you had to pull the headlight assembly apart and it was a more permanent fix. Every time I step out of my pay grade, I end up doing more harm than good. Decided that the Home Depot plastic guard would work, $1.72 on clearance! Made a rough template out of thin card...
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